We are looking for talented individuals to join SGB Enterprises as a Mechanical Design Engineer. Our design team, innovative designs and engineering process are critical to the success of our company.
• Mechanical and Conceptual Design- turning research ideas into technical models and plans using Solidworks
• Creating and maintaining 3D models and assemblies using Solidworks modelling software
• Designing structures to accurately represent the pilot-vehicle interface.
• Designing LED or lamp illuminated panels and bezels that is evenly illuminated, light balanced and that accurately replica the look of the real aircraft panel
• Designing LCD display backlight illumination assemblies that incorporates CFL, LEDs, NVIS LEDs, reflectors, light guides and turning films to meet customer’s brightness requirements
• Knowledge of engineering, fabrication, design and materials as it relates to aerospace and training products
• Performing FEA (finite element analysis) on critical design elements
• Analyzing FEA data and modifying the design to meet requires
• Communicating and implementing GD&T (Geometric Dimensioning and Tolerancing) into designs to ensure accuracy, reduce cost and improve overall quality
• Reverse engineering of real flight instruments
• Scanning OE devices and manipulating models to create replica designs
• Creating part and assembly documentation packages, as well as work instructions.
• Developing unique and novel design, product and systems approaches to support training requirements on the absence of customer’s specifications
• Developing complex electromechanical designs that accurately emulate aircraft instrument control mechanisms (grips, pedals, seats, engine controls)
• Collaborating in teams to solve unique design problems.
• Interfacing with customers to help define requirements for new simulated instruments and systems
• Researching and selecting mechanical components such as solenoids, dampers, and stepper motors.
• Researching and selecting electrical components such as LCDs, LEDs, encoders, switches, and potentiometers.
• Researching and selecting motion/servo-controlled components to support various simulator flight dynamics for controls and motion bases
• Researching and selecting visual systems solutions that includes: video generators, terrain
databases, monitors, projections systems and domes for out the window systems that tie into our training simulators.
• Designing training solutions that seamlessly integrates complex tactical/real aircraft/OEM equipment into our training simulators
• Interfacing directly with fabricators and vendors to come up with cutting-edge, cost-effective components.
• Supporting procurement in finding alternate mechanical and electrical components.
• Developing and testing prototypes of devices your design
• Overseeing the first article/first fit assembly of the device they design
• Performing ‘as built’ investigation and analysis on simulators, build to print packages and customer furnished models
• Researching and developing manufacturing and serviceability approaches for products and systems
• Providing customer technical support
• Managing design to cost targets
• Following SGB’s phase gated design project and managing projects to a timely completion
• Ability to project lead small & large system programs supported by a multiple mechanical engineer design staff
• A wide degree of creativity and latitude is expected
• Relies on experience and judgment to plan and accomplish goals
• Very good communication skills with design support staff and customers
• Good working knowledge of design and safety standards
• Excellent knowledge of equipment manufacturing, assembly and integration methods
• Works under general supervision of mechanical project lead engineers when not leading a project
• Very good knowledge of equipment validation and troubleshooting processes
• Very good knowledge in the proper utilization of limits and fits
• Very good ability to read and interpret GD&T drawings
• Bachelor degree in mechanical engineering, mechanical engineering technology or related field and / or equivalent experience
• 5+ years of mechanical design experience
• Very good mechanical aptitude
• Strong experience with SOLIDWORKS, or comparable 3D modeling package preferred
• Computer proficiency in Microsoft office applications